Truck scales are indispensable in various industries, including rail, mining, road, and aviation. But before you can reap the various benefits of having a truck scale at your site, it is necessary to set them up properly.
Setting up a truck scale at your facility is essential for accurate weight management, compliance with regulations, and efficient operations. Whether you’re considering portable solutions or advanced in-motion systems, the process involves several key steps. Below is a guide to help you select and install the best truck scale for your needs, focusing on two cutting-edge solutions: a portable truck scale and an in-motion weighbridge system.
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Determine Your Facility’s Requirements
Before selecting a truck scale, assess your facility’s specific needs. Consider the volume of trucks, available space, and whether you need stationary or mobile weighing. If flexibility and mobility are priorities, portable scales like Truckmate offer a convenient solution. These portable truck scales are lightweight, quick and easy to set up and provide accurate results, making them perfect for facilities requiring frequent relocation or temporary setups. Their convenience will put your mind at ease, ensures you can confidently adapt to changing needs without hassle.
On the other hand, if you need a more permanent and high-traffic solution, the FORCE 1 in-motion smart weighbridge is ideal. This system allows trucks to be weighed as they move, offering fast, accurate, and automated weighing without the need for stopping, making it perfect for high-volume operations. Its efficiency will reassure you that your operations will run smoothly, even during peak times.
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Select the Right Scale
Once you’ve determined your facility’s needs, it’s time to choose the scale that best fits your operational flow. Portable scales like Truckmate are designed for versatility and ease of use. With robust construction, they are suitable for off-road conditions and can handle a range of vehicle weights. The ease of transport and setup makes them an excellent choice for industries needing temporary installations.
In contrast, FORCE 1 is a more advanced solution for fixed installations. As an in-motion system, it provides continuous, real-time data for each axle, allowing for seamless vehicle movement and reducing bottlenecks at the facility. This type of system is beneficial for businesses dealing with a large volume of vehicles that need accurate, efficient weight measurements on the go.
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Installation and Setup Process
Once you have chosen the right truck scale, proper installation is the next critical step. Portable scales like Truckmate require minimal groundwork and can be deployed within minutes. Simply place the scales on a flat, leveled surface, install the roll-out leveling mats, and you’re ready to start weighing. No need for civil works or specialised equipment, making it a highly cost-effective solution.
The installation is more involved for more permanent systems like FORCE 1. The in-motion weighbridge requires a carefully prepared foundation, ensuring that the scale is level and stable during vehicle entry and exit. The installation process should be handled by professional engineers from Trakblaze to ensure optimal performance and accuracy, including sensor calibration and integration with software systems to enable automatic data capture and monitoring.
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Final Checks and Maintenance
After installation, it’s crucial to conduct regular checks to ensure the scale continues to perform accurately. For portable scales like Truckmate, this may include verifying placement stability and performing periodic recalibration. With FORCE 1, regular maintenance of sensors and load cells is essential to ensure smooth operation and long-term reliable data capture. Annual servicing and calibration are also required to maintain accuracy and dependability. This responsibility will ensure the longevity and maintain high accuracy of your truck scale.
Investing in an ideal truck scale is essential to ensure accurate weight measurements, improve operation efficiency, and meet compliance requirements. Whether you choose a portable solution like Truckmate, known for its ease of use and flexibility, or a more advanced in-motion system like FORCE 1, designed for high-traffic, automated operations, each offers distinct advantages based on your facility’s needs. By carefully planning the installation and ongoing maintenance, you can maximise the lifespan and performance of your truck scale, leading to smoother logistics, better data management, and long-term cost savings for your business.
